Meet My New BFF: ORB Spray Paint

In my last two house tour posts, I alluded to the fact that we’d already started a couple outdoor projects. Now that we’re finally finished, I can finally post about them! Both projects featured one of my new favorite DIY tools: Rust-oleum Universal Metallic Spray Paint in Oil-Rubbed Bronze.

Inspired by Young House Love, I decided that our deck furniture had potential. It was a brave call – the metal was covered in chipping paint and rust.

Glitter and Goat Cheese - Outdoor Furniture - Before

Glitter and Goat Cheese - Rusted Outdoor Furniture

Glitter and Goat Cheese - Chipping Outdoor Furniture

The first step was to get rid of all of that. I used my handy-dandy coarse sanding block to start scrubbing. I could have used a wire brush attachment for our drill, but it didn’t seem necessary. The paint came off really easily. It didn’t require much physical effort – just a lot of time. In the next photo, the chair on the right is sanded, and the chair on the left is not.

Glitter and Goat Cheese - Sanding outdoor furniture

As you can see, I didn’t sand off all the paint. Just enough to get a smooth surface. I probably could have sanded a lot less, but I knew that if I could see uneven spots, they’d bother me. So I sanded, and sanded, and sanded,and sanded some more. Carpal tunnel be damned!

Finally, it was time to move the furniture to a drop cloth, where I wiped it down with a damp rag to get rid of all the sanding dust.

Glitter and Goat Cheese - Sanded outdoor furniture before painting

My next step was to spray the rusty spots with Rust-oleum Rust Reformer. It’s really cool: it bonds with the rust and turns it into a paintable surface, while also preventing future rust. I sound like a Rust-oleum commercial right now, I know – so in the interest of full disclosure, Krylon makes a similar product.

I’ve found that when you’re spray-painting furniture that has to be coated on the top and bottom, it’s best to start with the bottom. That way, when you flip it over, only the feet touch the ground, and if they’re not dry and get smudged, it doesn’t really matter, because it’s not going to show.

I let the Rust Reformer dry for 24 hours, then got going with the spray paint. Unfortunately, this part of the process took almost a whole week, because a) I kept running out of spray paint and b) I kept running out of daylight after work. FYI: This project ended up using four cans. Yikes!

But when it was finally done, it was all worth it. Look how much better everything looks!

Glitter and Goat Cheese - Spray-painted outdoor furniture

Glitter and Goat Cheese - Spray-painted outdoor metal furniture

There are a few uneven spots from the paint underneath, but you can only see them if you look closely.

Glitter and Goat Cheese - Spray-painted outdoor furniture - close-up

We even found some cushions for the chairs in a plastic storage unit on the deck! They don’t fit perfectly, but I think they look pretty nice with the umbrella, and they’re definitely comfy.

Glitter and Goat Cheese - Spray-painted outdoor furniture with cushions

When you factor in the cost of the spray paint and Rust Reformer, this project cost about $35. Not bad, considering how much a brand-new metal furniture set would have cost!

Glitter and Goat Cheese - Spray-painted metal outdoor furniture - Before and after

While I was toiling away in the backyard, Brad was in the front fixing up our mailbox and mailbox post. They looked icky.

Glitter and Goat Cheese - Mailbox - Before

The wood was dirty, the main mailbox was banged up, a newspaper mailbox was taking up unnecessary space, and several house numbers were missing. His first step was to take the mailboxes off the post.

Glitter and Goat Cheese - Mailboxes off post

He used another can of ORB spray paint to cover the main mailbox, and we decided to ditch the newspaper mailbox. We also decided we wanted the mailbox post white, but it was in rough shape, so we figured we’d just use spray primer and white spray paint. In retrospect, we should have just replaced the whole thing, but we didn’t realize how tough it’d be to cover such beat-up wood. The spray paint, unfortunately, didn’t do the trick. After Brad put the mailbox back on, I went back over the post with some white latex paint I found in the garage, and that looked a little better.

Glitter and Goat Cheese - Painted mailbox and post

You can’t tell from the pictures, but Brad also cut new wood pieces to screw the mailbox into. The ones on the original post were all rotted. Yuck.

We bought brand new oil-rubbed bronze house numbers from Lowes, but I only photographed the “1.” I’m sure you can imagine how pretty the rest are!

Glitter and Goat Cheese - Spray-painted mailbox

Like the deck furniture, it’s not perfect. But it looks a lot better than it did before, and it’ll hold us over until we can afford to replace the whole she-bang.

Glitter and Goat Cheese - Painted mailbox - Before and after

I still need to go over the post with some spar varnish. Interior latex, clearly, isn’t meant to be outside, and the post will probably start looking pretty rough if I don’t coat it soon. Here’s hoping I can find time this weekend!

What do you use YOUR spray paint for?

     

  • how2home

    Nice post! Spray paint is definitely my best friend! There isn’t anything spray paint can’t fix! The ‘new’ patio set looks amazing and the mailbox is adorable! How long did the whole process of changing your patio set take? How many coats of spray paint did you use?

    • http://www.glitterandgoatcheese.com Steph F.

      Thanks! It probably took me at least three hours to finish all the sanding. The actual act of spraying was quick — I really only used one rather thick coat of spray paint — but waiting for each side to dry so I could flip the pieces over was the time-consuming part. The whole thing could probably be done in one weekend, though. You’d have to sand and spray the rust converter one day, then spray paint the next. :)

  • Sara_R

    I have the exact same patio set, painted white, and it looks just like your “before” photo. I really need to get some spray paint and some spare time and fix it up. Your “after” is very inspiring!

    There is really not much of anything I wouldn’t use spray paint for :). Love that stuff.

    • http://www.glitterandgoatcheese.com Steph F.

      It makes SUCH a huge difference! Good luck!

  • Alecia Mclochlin

    We have almost the exact same set too that was white and I used ORB on it.  Going on 4 years now and I’ve only had to touch up a spot or two here and there.  It has held up better than I thought it would!

    • http://www.glitterandgoatcheese.com Steph F.

      Oooh, that’s awesome news! I was wondering how long it would hold up!

  • mollyml05

    When I saw the ORB mention, I immediately thought of Young House Love. I’ve become obsessed with that blog lately. Can’t wait to see your DIYs on your new house!

    • http://www.glitterandgoatcheese.com Steph F.

      It’s the best!! John and Sherry are geniuses.